Laser Cladding High Wear Resistance Twin Screw Extruder Barrel for Custom OEM Feeding Zone Spare Parts

Product Description:

Our Twin Screw Extruder Parts are engineered to meet the highest standards of performance and durability, making them an essential choice for anyone looking to maintain or upgrade their twin screw extrusion equipment. Manufactured from high wear resistance alloy, these parts ensure exceptional longevity and reliability under demanding operational conditions. The superior wear resistance properties significantly reduce downtime caused by part replacement, providing a cost-effective solution for continuous production processes.

Designed to be fully compatible with a wide range of extruder brands, our twin screw extruder spare parts fit seamlessly with well-known manufacturers such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, and Maris. Additionally, we offer custom OEM solutions to cater to unique or specialized machinery requirements, ensuring that you receive the perfect fit and optimal performance regardless of your extruder model.

These twin screw extrusion components are versatile and capable of handling a broad spectrum of application materials. They are ideally suited for processing engineering plastics, masterbatch formulations, biomaterials, lithium slurry, and various chemical compounds. This versatility makes them invaluable for industries ranging from plastics manufacturing to chemical processing and energy materials production. The ability to work efficiently with such diverse materials highlights the robustness and adaptability of our product line.

For parts manufactured from 38CrMoAlA alloy, the nitriding process enhances surface hardness and wear resistance, with a nitriding depth ranging between 0.4 to 0.7 mm. This specialized treatment ensures that the components maintain their structural integrity and performance even under high stress and abrasive conditions, extending the life of your twin screw extruder spare parts and reducing maintenance frequency.

Cooling system design is a critical factor in the performance of twin screw extruder spare parts, and our products are equipped with advanced cooling channel options to meet different operational needs. You can choose between spiral self-through cooling channels, straight cooling channels, or fully customized cooling designs tailored to your specific extrusion requirements. These cooling systems effectively manage heat dissipation during extrusion, preventing overheating and ensuring consistent material processing quality.

In summary, our Twin Screw Extruder Parts combine high wear resistance alloys, broad brand compatibility, and advanced cooling system designs to deliver reliable and efficient twin screw extrusion components. Whether you are processing engineering plastics, masterbatch, biomaterials, lithium slurry, or chemical compounds, these parts are engineered to optimize your extruder’s performance and durability. Investing in our twin screw extruder spare parts means securing long-term operational efficiency and minimizing downtime, making them an indispensable component for any extrusion operation.

Features:

Product Name: Twin Screw Extruder Parts

Liner Material (Wear/Corrosion Grade): Nickel-based Alloy

Application: Main Processing Barrel, Feeding Barrel, Side Feeder Barrel, Degassing Barrel

Nitriding Depth (Applicable for 38CrMoAlA): 0.4–0.7 Mm

Application Materials: Engineering Plastics, Masterbatch, Biomaterials, Lithium Slurry, Chemical Compounds

Compatible Extruder Brands: Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, Custom OEM

High-quality twin screw extrusion components designed for durability and performance

Reliable twin screw extruder spare parts to ensure optimal machine operation

Wear-resistant liner made from nickel-based alloy for extended service life

Suitable for a wide range of applications including engineering plastics and chemical compounds

Technical Parameters:

Applications:

The Zhitian Twin Screw Extruder Parts, model number 50-95, are precision-engineered components designed to meet the rigorous demands of modern twin screw extrusion processes. Manufactured in China and certified under ISO:9001, these parts ensure high quality and reliability for various industrial applications. With a supply ability of 500 sets per month and a minimum order quantity of just one set, Zhitian offers flexibility and convenience, catering to both small-scale operations and large industrial manufacturers. The pricing is available through timely quotation, allowing customers to receive competitive offers based on their specific needs.

These twin screw extrusion components are compatible with a wide range of extruder brands, including Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM designs. This extensive compatibility makes Zhitian’s twin screw extruder spare components an ideal choice for companies looking to maintain or upgrade their existing extrusion lines without the need for costly modifications. The parts boast a high hardness rating of HRC 58–64, ensuring excellent wear resistance and durability, which is critical for maintaining long service life under demanding operating conditions.

One of the standout features of Zhitian’s twin screw extruder replacement parts is the advanced cooling system design. Customers can choose from spiral self-through cooling channels, straight cooling channels, or customized cooling configurations tailored to their specific extrusion requirements. This flexibility in cooling design enhances the efficiency and stability of the extrusion process, preventing overheating and ensuring consistent product quality.

These components are suitable for processing a diverse range of materials such as engineering plastics, masterbatch, biomaterials, lithium slurry, and various chemical compounds. The use of nickel-based alloy liners, known for their exceptional wear and corrosion resistance, further enhances the performance and longevity of the extruder parts. This makes them highly suitable for applications involving abrasive or corrosive materials, ensuring minimal downtime and reduced maintenance costs.

Packaging is handled with care, using sturdy wooden cases to protect the parts during shipping. Delivery times range from 10 to 60 days depending on order size and customization requirements, with payment terms based on T/T for secure and straightforward transactions. Overall, Zhitian twin screw extruder parts provide reliable, high-performance solutions for industries requiring robust twin screw extrusion components, spare components, and replacement parts to maintain optimal production efficiency and product quality.

Customization:

Zhitian offers premium Twin Screw Extruder Parts with model number 50-95, manufactured in China and certified with ISO:9001. Our twin screw extrusion components are designed for durability and long life, utilizing advanced production processes including HIP Powder Metallurgy, Integral Alloy Sleeve, and Laser Cladding to ensure enhanced heavy-duty performance.

We supply a wide range of twin screw extruder spare parts including main processing barrels, feeding barrels, side feeder barrels, and degassing barrels. Our cooling system options include spiral self-through cooling channels, straight cooling channels, and customized designs to meet specific operational requirements.

Each set is carefully packaged in a wooden case to ensure safe delivery, with a supply ability of 500 sets per month. Delivery time ranges from 10 to 60 days, and payment terms are flexible with T/T accepted. Our minimum order quantity is just one set, with timely quotation provided for competitive pricing.

These twin screw extruder spare components are compatible with major extruder brands such as Coperion, Berstorff, Leistritz, Theysohn, JSW, APV, Maris, and custom OEM molds, making them a versatile choice for various extrusion systems.

Support and Services:

Our Twin Screw Extruder Parts are designed to ensure optimal performance and longevity of your extrusion equipment. We provide comprehensive technical support to assist you in the selection, installation, and maintenance of all parts, including screws, barrels, and related components.

Our experienced technical team is available to offer guidance on part compatibility, troubleshooting, and operational best practices to maximize efficiency and reduce downtime. We also provide detailed product documentation and maintenance manuals to support your operational needs.

In addition to technical support, we offer a range of services including custom part manufacturing, refurbishment, and replacement solutions tailored to your specific extrusion requirements. Our commitment is to deliver high-quality parts and reliable service to help you maintain peak production performance.

Packing and Shipping:

Our Twin Screw Extruder Parts are carefully packaged to ensure maximum protection during transit. Each component is securely wrapped with protective materials and placed in sturdy, custom-sized boxes to prevent any damage. We use high-quality packaging materials that safeguard against moisture, dust, and impact.

For shipping, we offer reliable and timely delivery options worldwide. All orders are processed promptly and dispatched through trusted carriers to ensure safe and efficient transportation. Tracking information will be provided so you can monitor your shipment every step of the way.

Whether you require standard or expedited shipping, we strive to meet your needs with professional service and careful handling, ensuring your Twin Screw Extruder Parts arrive in perfect condition and ready for use.

FAQ:

Q1: What brand and model is the Twin Screw Extruder Parts?
A1: The Twin Screw Extruder Parts are manufactured by the brand Zhitian, and the model number is 50-95.

Q2: Where are the Twin Screw Extruder Parts produced?
A2: These parts are made in China.

Q3: What certifications do the Twin Screw Extruder Parts have?
A3: The product is certified with ISO 9001.

Q4: What is the minimum order quantity for the Twin Screw Extruder Parts?
A4: The minimum order quantity is 1 set.

Q5: How are the Twin Screw Extruder Parts packaged and what is the delivery time?
A5: The parts are packaged in a wooden case, and the delivery time ranges from 10 to 60 days depending on the order.

Q6: What are the payment terms and supply ability for the Twin Screw Extruder Parts?
A6: Payment is typically made via T/T (Telegraphic Transfer), and the supplier can provide up to 500 sets per month.

Q7: How is the price of the Twin Screw Extruder Parts determined?
A7: The price is provided as a timely quotation depending on the order details and quantity.